CAMEL provides Zinc die casting mold manufacture service of development, design, processing. Zamak is the main material for mold. High Pressure Zinc Alloy Die Casting Molds The zinc die casting parts can reach a tolerance: 0.01mm~0.03mm as a requirement. It can be used in a wide range of industries. Like: Toys, lamps, decorations, Auto parts, Electromechanical parts, mechanical parts, electrical components, etc. Zinc alloy material with a low melting point, good fluidity, high strength, high hardness, high precision, and stability. Zinc die parts have good thin wall capability for mass production, and high corrosion resistance. Therefore, zinc alloy die casting is an ideal alternative to many industrial component materials. Commonly used zinc alloy grades: Zn 1#, Zn 2#, Zn 3#, Zn 5#, Zamak8#, etc. The Main Physical Characteristics Are As Below: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square foot workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Zinc alloy dies casting mold life depends upon the part/tool design, as well as the Tool steels used. Commonly Mold Steels Used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. Take care all projects according to mold projects management system. CAMEL has been provided zinc die casting molds from custom zinc die casting tooling to middle-sized zinc die casting parts production, meanwhile including surface treatments service based on customers’ requirements, such as Plating chrome, Plating Tarnish, UV Coating, Powder coating, Painting, Anodizing, Blacking, Impregnating, etc. We run all metal products under ISO 9001:2015 and IATF 16949:2016. Die casting machines for mold trials ranging from 280 tons to 3000 tons ( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Free Quote & Part Analysis → Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold contact

Aluminum die casting mold manufacture of (HPDC) high pressure die casting molds, Commonly used alloys metals: ADC12, A380/ADC10, A360, etc. ALUMINUM ALLOY DIE CASTING MOLDS Aluminum alloy die castings can be used in a wide range of industries. Like: Motors, water pumps, electrical appliances, lamps, automobile and motorcycle accessories, electronics, home appliances, and some communication industries, machinery industries, etc. Some high-performance, high-precision, high-quality aluminum alloy products with high toughness are also used in large aircraft, ships, etc. In relatively demanding industries. They mainly used still in the parts of some equipment. Commonly used aluminum die casting alloys metals grades: ADC12，A380/ADC10，A360 etc. CAMEL used Die casting machines for mold trials ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. As of 2020 business data, There are over 60% of die tool projects for aluminum alloy die casting molds in CAMEL. BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool contact

This article will explain the working principle and correct operation method of cold-chamber die casting machine How does cold-chamber die casting machine work During operation, the pressure chamber is placed vertically, and the upper punch is above the pressure chamber, and the lower punch is located at the position where the nozzle orifice is blocked, to prevent molten metal from pouring into the pressure chamber and flowing into the nozzle hole by itself. The opening and closing movements of the mold move horizontally. After the mold is opened, the die casting remains in the movable mold. The working steps of the cold chamber die casting machine are as follows: Close the mold. Pour molten metal into the press chamber manually or by other means. The upper punch moves down at a lower injection speed and enters the pressure chamber until it just touches the molten metal surface. When the upper punch is turned to a higher injection speed and pressed down, the lower punch and the upper punch will move down synchronously while maintaining the relative distance between the upper punch and the molten metal. When the lower punch moves down to let out the nozzle orifice, it just descends to the nozzle part and is supported, therefore, the upper and lower punches squeeze the molten metal at high speed to the nozzle hole (part of the sprue) injection. The molten metal is filled into the mold cavity from the inner gate through the sprue composed of the nozzle, the sprue sleeve, the tapered hole of the fixed mold, and the diverter. After the filling is completed, the upper punch can still maintain a certain pressure until the molten metal in the cavity is completely solidified into the die casting 1, and the molten metal in the runner and the pressure chamber solidifies into the direct gate and the remaining material respectively cake. The upper punch lifts and resets; at the same time, the lower punch moves upwards to cut away the remaining cake that is still connected to the straight gate. The lower punch continues to rise, lift the remaining cake out of the top surface of the pressure chamber, and then take it away manually or by other means. Move the lower punch down and reset to block the nozzle orifice. Open the mold, the die-casting part and the straight gate remain on the movable mold together, and then eject and take out the die-casting part; once the remaining material cake is cut away, the mold opening action can be executed immediately, or it can be executed at an appropriate time, Has nothing to do with the movement of the lower punch to complete the lifting and resetting.

​Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry(used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days ALUMINUM DIE CASTING MOLD PROCESS PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry(used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days

12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production yolanda.wu@cameldie.com | +86 18126102460 | www.cameldie.com lina.yang@cameldie.com | +86 17727469089 | www.cameldie.com judy.yuan@cameldie.com | +86 18123616784 | www.cameldie.com ira.wu@cameldie.com | +86 18129631873 | www.cameldie.com fola.tang@cameldie.com | +86 18123626540 | www.cameldie.com elsie.shang@cameldie.com | +86 18123775041| www.cameldie.com delia.wu@cameldie.com | +86 18123792045 | www.cameldie.com PLAY Shenzhen Camel Die: Your Trusted Partner for Precision Die-Casting Mold Maker and Pre-Production Excellence At Shenzhen Camel Die, we pride ourselves on delivering superior die-casting mold solutions that ensure high-quality results and seamless mass production. Our expertise lies in three core areas: 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. DIE CASTING MOLDS FACTORY OUR PHILOSOPHY AVOID RISK we do the pre-production in house before mold shipping. ensure mold running stable and avoid processing risk in your side. REDUCE COST It's Our job that develop and build dies that support best-in-class cycle-time, part quality, and the longer die life. EFFECTIVE COMMUNICATION Our engineers fully understand the mold industry and how to communicate effectively with your clients. EASY MAINTENANCE We deeply believe that good mold maintenance ensures a longer mold life and smooth production. HIGH-QUALITY PRODUCTION More than 10 years of experience work in the mold industry, Build over 410 sets of molds per year. SHORT LEAD-TIME 100% Export business from China to Europe and American, Professional shipping personnel to solve various cross-border transportation services. TEAM CO-DESIGN We communicate with the client about each specific matter and then meet to discuss the design plan until the best plan is reached. OPTIMAL CYCLE-TIME We strictly control each phase of the processes and conduct staff safety training to ensure safe work and reduce processing risks. OUR PERFORMANCE 97.14% On-Time Delivery 410 Sets Average Annual Capacity 24- Hours Hotline Service 9 Locations Global After Service Contact BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days ALUMINUM DIE CASTING MOLDS PRODUCT PARAMETERS Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days

magnesium die casting molds show-2 MAGNESIUM DIE CASTING TOOL PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days

On this page, you will learn about the difference between die casting and permanent mold casting, and the advantages of each. Or Compare die casting and permanent mold casting. Die Casting vs Permanent Mold Casting The main methods of producing aluminum parts are sand casting, permanent casting, and die casting. Among them, die casting and permanent mold are often confused. Die casting vs permanent mold casting Die casting and permanent mold casting use steel molds to form a cavity that contains molten aluminum during cooling. this process is different from the sand mold & sand technology process where a new cavity is formed in the sand mold every cycle. Mold abrasive coating protects the steel from molten metal. Compared with gravity casting permanent, when using die casting, metal is pressed into the mold cavity under pressure. This makes it very similar to plastic injection molding. Once the metal solidifies, the mold and removal the mold will open. The major difference between the two steel dies techniques is how the metal gets into the tooling. In the permanent mold, the metal flows into the cavity from the reservoir. A gate controls the flow speed to reduce turbulence. Usually, the mold is designed to fill the riser from the bottom of the side so that the riser is at the highest point. After filling, the metal is given time to freeze before the mold is opened and the part removed. Features such as internal galleries are created by placing inserts into the mold before it is closed. Free Quote & Part Analysis → Die casting advantages Excellent casting surface finish, more than 125 microinches. It may require little or no secondary processing and finishing. Very tight geometric tolerances can be maintained, including thin walls. Compared with permanent mold, parts to parts processing speed is faster, which helps reduce the unit cost of long-term operation. Equipment usually requires less floor space. Die casting molds are often less expensive than permanent casting molds, but the process can produce more precise parts with thinner walls and smoother surfaces. Common casting metals are aluminum, magnesium, and zinc alloys. Permanent mold casting advantages Permanent mold casting is usually lower than the required complexity of the mold, so the price is cheap. Surface finish is typically in the range of 125 to 300 microinches, which means that most secondary processing is required. The most common process uses gravity to fill the mold, however, gas pressure or a vacuum is also used. Picture from Wikipedia link contact

CAMEL provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. 12 Years Of Die Casting Mold Export Experience. One-Stop Manufacturer: Development, Machining, Assembly, and Trial Mold In-House. 24/7 Hours Online Service, 9 After-service Sites In Europe & U.S. ISO 9001:2015 and IATF 16949:2016 Certified Company ABOUT US SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are an ISO 9001:2015 and IATF 16949:2016 Certified Company. Free Quote & Part Analysis → MOLD PRODUCTS CAMEL used die casting machines for mold trial ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. Our core business includes aluminum alloy die casting mold, magnesium alloy die casting dies, zinc alloy die casting tool, and trim die for Automotive, Telecom equipment, Mechanical, Electrical, Lighting, Furniture, Medical instruments,etc. Aluminum Die Casting Mold Aluminum Die Casting Tool Magnesium Die Casting Mold Trim Die Aluminum Alloy Die Casting Molds Zinc Die Casting Mold Aluminum HPDC Mold HPDC Aluminum Alloy Mold Zinc Die Casting Part Zinc Die Casting Part Magnesium Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Free Quote & Part Analysis → OUR ADVANTAGE We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. If you have any problems with die casting mold, feel free and contact us, 24-7 hours online! Submit Thank you! We will contact you sooner. Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 submit OUR FACTORY Our first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. Workshop Of Die Casting Mold Factory CNC Machines Workshop CNC Machine 3# CNC Machine 5# Machine Operation Process Sling Area Manual Forklift Area & Trolley Area Metric Eye Blots Area Parts Placement Area CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design Die casting mold design, We often said as the design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials We will introduce each step in detail. It was divided into three web pages to share and now introduces steps 1-3 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN I 1. Understand and determine the task 1 The task book of die-casting parts is usually given by the part designer, providing a formal part drawing after review and signing, and explaining the grades and performance requirements of the die-casting alloy materials, the use requirements or technical requirements of the die-casting parts, the production quantity and the delivery of the die-casting parts Delivery period, etc. The mold design task book is generally proposed by the die-casting parts technician according to the task book of the die-casting part, and the mold designer uses the die-casting part-task book and the mold design task book as the basis to design the mold. 2. Design preparation 2 1) Collect relevant information Collect and sort relevant parts design, die-casting process, die-casting equipment, mechanical processing, and special processing materials for use in mold design. Understand the melting of die-casting raw materials and die-casting process parameters. Digest the process data, analyze whether the die casting method, equipment model, material specification, mold structure type, and other requirements proposed in the process task book are appropriate, whether the die casting equipment of the die casting production unit, the processing capacity and equipment conditions of the die processing unit can be implemented. Die-casting materials should meet the strength requirements of die-casting parts and have good fluidity, uniformity, isotropy, and shrinkage. According to the purpose of die-casting parts, die-casting materials should meet the requirements of electroplating metal conditions, decorative properties, necessary mechanical properties, or weldability. 2) Structural analysis of die castings Digest the drawings of die-casting parts, understand the purpose of the parts, and analyze the technical requirements of die-casting parts such as manufacturability and dimensional accuracy. For example, what are the requirements for die-casting parts in terms of appearance and performance, whether the geometric structure of die-casting parts, slope inserts, etc. are reasonable, the allowable degree of die-casting defects such as flow marks, shrinkage holes, and porosity, whether there is a coating, Electroplating, machining, etc? Select the dimension with the highest dimensional accuracy of die-casting parts for analysis, and see if the estimated die-casting tolerance is lower than that of die-casting parts, and whether die-casting parts can be die-casted. Specifically including (1) Under the condition of satisfying the structural strength of die castings, a thin-walled structure should be adopted. This not only reduces the weight of die casting but also reduces the thermal load of the mold. The wall thickness of die castings should be uniform, avoid hot spots, reduce local heat concentration, and reduce thermal fatigue of mold materials. (2) All corners of die-casting parts should have appropriate casting fillets to avoid the formation of edges and corners in the corresponding parts of the mold, resulting in cracks and corners. (3) Narrow and deep cavities should be avoided as far as possible on die castings, so as not to cause sharp splits in the corresponding parts of the mold, which will deteriorate the heat sink and cause fractures. When the die castings have smaller size round holes, they can only be on the surface of the casting. Press the punching hole position of the sample, and then post-process the die-casting part. 3. Select the parting surface and die casting system 3 According to the basic principles of selecting the parting surface, the position of the parting surface is reasonably selected, and the number and distribution of the cavity are determined according to the structural characteristics of the die-casting part, and the form of the gating system is selected reasonably so that the die-casting part has the best die-casting forming conditions and the longest The mold life and the best mold machining performance. Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN II Link to: STEPS OF DIE CASTING DIE(HPDC MOLD)DESIGN III contact

How long does it take to turn ideas into reality and drawings into real products? Generally, different industries have different production cycles. For the die casting mold industry, the processing volume is determined according to the size and structure complexity of the parts. FLOW PATH How long does it take to turn ideas into reality and drawings into real products? Generally, different industries have different production cycles. For the die casting mold industry, the processing volume is determined according to the size and structure complexity of the parts. CAMEL DIE got a set of a die-casting mold project from one of our American customers in May of 2020. This die-casting part is a metal gasket used on aircraft seats. Due to the product design updates and change in the number of cavities from 2 cavities to 4 cavities we provided the updated quotation within 24 hours with all related details such as the mold base, tool action (slider requirement), cavities, estimated casting machine size for the first trial, estimated die casting mold size(mm), estimated mold life, design confirmation timing, steel cutting to T1 (weeks), mold cost and freight cost. etc. CAMEL is committed to improving our response speed. Serving our customers and fulfilling their requirements is our standard. When our client wanted to proceed to start this project however, they needed to expedite the lead time to 5 weeks instead of the 8 weeks we had originally quoted. Had this requirement not been met, we would have stood to lose the order. After strong communication with our team of experts and the detailed evaluation of this project, we determined that it could be completed in advance within the required time. To support long-term cooperation with our customer, we proceeded with the designing in advance before we got the order. This saved us one week of lead time, and we were thus able to adjust the processing schedule accordingly. With our strong motivation to go above and beyond our customer’s expectations to build quality molds we thrive on being flexible with lead time without cutting any corners. After we confirmed the completion of the required changes with our customer the order was promptly confirmed. Upon receiving the order confirmation, we immediately began to prepare for the die casting mold design and submitted the product analysis report in one working day. In the DFM report, all details were confirmed with our client, such as the parting line, injection pin, visible areas, inserts, split lines, ejection location, engraving & cavity, radii, machining & allowance, complete information of the die-casting machine, clamping slot, etc., as well as some suggestions about the parts. The mold flow analysis report was provided within 3 working days and the 3D mold drawing in 2 working days. Our teamwork cooperation and communication were smooth and efficient and because of that the design confirmation was completed in one week. During the mold building process, we strictly followed our project management system in order to ensure quality control. If there were any pending questions that required confirmation with our clients our team ensured that a prompt reply was provided with our suggestive solutions so that everything remained on schedule. Because of our teams’ strong work ethic and attention to detail the entire project went very smoothly and in fact we were able to finish the project one week in advance which our client was incredibly pleased with. During the mold building process, we made sure to keep our client up to date on every step and detail to ensure we were all on the same page. An example of this is that we submitted the tooling schedule and weekly report status with pictures of the mold process. After we finished the mold build and completed the T1 trial, we provided our client with the trial report with detailed photos of the mold and parts. We also provided the die casting machine parameter data. The FAI report was provided in 3 working days to ensure all measurements were in the correct tolerance . After inspection by our engineers, we confirmed that there were no issues with the samples and sent 5-10pcs to our customer for assembly inspection. The whole project went exceptionally smooth. As normal it took 7 days by express freight for our client to receive the samples. After inspection and measurement confirmation our client provided feedback to CAMEL If there were any updated suggestions. With detailed review and confirmation our client approved these samples after 2 weeks then informed us to arrange the mold shipment. We promptly proceeded with inspecting all mold components, assembling the mold, and running one more trial before shipment. CAMEL has more than 12 years of experience in the mold industry, and in order to support our customers well, we have also developed multiple after-sale partnerships in the customer's area, which can provide mold landing services and follow-up parts replacement services, as well as technical support if needed. Our aim is to make a good mold - stable like a CAMEL! READ MORE→

12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience，make sure to deliver high-quality die-casting molds for seamless mass production We aim to create a long-term partnership that will be based on competence, reliability, and engagement with customers. 標題 1 標題 1 12-Step Design Process，Pre-Production Process Design and Verification，Extensive Industry Experience， make sure to deliver high-quality die-casting molds for seamless mass production 12-Step Design Process: Ensuring a high first-trial success rate for your die-casting molds. We have developed a 12-step standardized design process for die-casting molds, ensuring a high success rate for the first mold trial . This process begins with understanding customer and part requirements and concludes with comprehensive simulation verification. Our systematic approach guarantees precision and reliability at every stage. Key Features of Our Design Process: Customized Design Parameters: We utilize a proprietary application to calculate die-casting mold design parameters. This tool, based on NADCA standards and our extensive experience, ensures uniformity and accuracy in every design. Comprehensive Simulation: From flow pattern analysis to final simulation, we leave no stone unturned to ensure optimal mold performance. Our 12-Step Design Process: 1. Understand the quality requirements of castings 2. Determine CNC fixture 3. Determine casting processing parameters 4. Calculate total gate cross-sectional area 5. PQ² Calculation 6. Determine flow pattern 7. Design gates and runners 8. Simulation analysis 9. Venting and overflows design 10. Cooling system design 11. Die structural design 12. Final simulation analysis Fixed Side Movable Side Pre-Production Process Design & Verification: Guaranteeing a seamless transition to mass production. To ensure a smooth transition to mass production, we have established a dedicated Trial Production Department. This department is equipped with state-of-the-art machinery and inspection tools, enabling us to verify mold performance and production processes before delivery. Key Advantages of Our Pre-Production Services: In-House Trial Production: Equipped with 4 die-casting machines, 13 CNC post-processing machines, and advanced inspection equipment (including CMM, X-Ray, 3D scanning, and material analysis), we can conduct trial production to validate mold performance and process efficiency. Faster Time-to-Market: By identifying and resolving potential issues during the pre-production phase, we help customers achieve mass production in the shortest possible time. Urgent Production Support: For customers needing immediate product samples for end-user testing, we can produce urgently required parts, saving valuable time during mold transportation. Extensive Industry Experience: Delivering proven expertise to ensure your project’s success. With a proven track record of designing and manufacturing over 1,000 sets of molds across various industries, we bring unparalleled expertise to every project. Our experience spans a wide range of applications, including: Automotive Components: Precision molds for critical automotive parts. Communication Equipment: High-quality molds for telecom and networking devices. Outdoor Lighting: Durable molds for streetlights and outdoor fixtures. Office Furniture: Innovative molds for ergonomic and stylish furniture. Industrial Machinery and Appliances: Reliable molds for heavy-duty and consumer appliances. Why Choose Shenzhen CAMEL DIE? Proven Expertise: Our 12-step design process and advanced simulation tools ensure precision and reliability. Seamless Transition to Mass Production: Our pre-production capabilities minimize risks and accelerate time-to-market. Customer-Centric Approach: We prioritize your needs, offering tailored solutions and urgent production support when required. Extensive Industry Experience: With over 1,000 molds delivered across various sectors, we bring unmatched knowledge and expertise to your project. “Stable, Like a CAMEL” – Trust Shenzhen CAMEL DIE for your die-casting mold needs, where stability, precision, and efficiency are our promise. Our success is based on highly qualified and trained employees. Systematic development of skills helped us in building a strong, experienced, and innovative team. Continuous improvement of our knowledge ensures sustainable success.