On this page, you will learn about the characteristics, advantages, and disadvantages of die casting, how to control the quality of die casting parts, the design methods of die casting mold, and how to choose cast metal. The distribution of die casting manufacturers worldwide. What is Die Casting Die Casting Definition Die casting meaning a metal processing process in which molten metal is injected into the machine, allowing it to cool and harden then formed into a specific model. Die casting molds are cycled under standard conditions to produce a dimensionally or functionally alloy product. Die castings are used in a wide range of applications, lighting, automotive, aviation, large equipment, furniture, engines, motorbikes, special properties, and mass production have led to die casting is used in life. Cast metal The most used metal materials are zinc, aluminum, magnesium, copper, lead, tin. Specific die casting metal includes: Aluminium : ADC12, A380, Alsi9Cu3, Alsi12Cu1, AC4CHT6, YL102, YL112, YL113. Magnesium : AZ91D, AZ80, AZ31B, AZ40M, AZ31, ZK60, ZK61, AM60M, ME20M, ZK60A, ZK50B, ZK51A. Zinc : Zamak2, Zamak3, Zamak5, Zamak7, Zamak8. Copper : Brass, Bronze. Market Distribution Of Die Castings China is the largest producer of die casting molds, North America is the largest use region, India is the first producer, and Italy is the first echelon in the European region. So when you are a part of die casting, the below image will help you understand how the global die casting market is distributed. We provide a constantly updated list of global die casting manufacturers here for you. Advantages Of Die Casting Higher impact strength than plastic, especially large machinery and equipment such as trucks and cars More stability in dimension is a very important element. For example, POM or other plastic products with special shapes are transported from Asia to Europe, the size will change under the influence of temperature, but die castings will never have such a big change. Product has a longer life，special parts like robot arms, engine covers, LED, etc., after the long-term operation and high and low temperatures, there will still be no changes in material and strength More resistant to corrosion，some ship components, chemical vessels, weapon components, etc. need to be immersed in liquid or exposed to the gas for a long time without oxidation and decomposition Wall thickness also does not affect, some parts like large furnaces, clocks, aerospace components, and trucks are often so thick and strong only casting can achieve the required strength. Disadvantages Of Die Casting More dangerous when casting in workshop，more requirements in terms of safety in production，more insurance and protection All other types of casting except die casting are not suitable for thin walls Heavier than plastic products, more shipping costs, and packaging costs More demanding on the environment，dirtier and messier workshops, exhaust and effluent discharge not easily dealt with No complex die structures can be used, for the same product, plastic molds can complete more structures, die-casting molds need secondary processing, CNC, WEDM More cost than plastic, like materials, tools, transport, environment, and secondary processing Types of Casting Die casting , a high precision casting process is usually used for die castings with dimensional requirements, such as aerospace, automotive, custom equipment, etc., precision components, all processes are completed in the machine, including injection, pressure-holding, and cooling. Sand casting , a low-cost casting method, half manual, and half machine operation, multiple layouts in one cavity, molds and cores no need high cost, no high requirements for mold appearance and steel hardness, subsequent appearance treatment after forming, almost no requirements for product density and accuracy.Can be used for a wide range of casting materials. Investment casting , a complex process of casting for die castings with complex shapes and structures. The first step is to make a wax mold with a similar structure as the plastic mold, fill it with wax and shape it (the shape of the wax is the shape of the final die casting); the second step is to take the product out and coating it evenly with two special materials, the first coating is fine to make the surface of the die casting smooth and ensure that the wax product will not crack easily at a certain temperature after air-drying the second coating is applied, the second coating will form the mold of the part shell, the melting point of the coating is a little higher than the melting point of the die casting; the third step into the furnace, the surface material after high temperature to form the shell, the wax has been melted, Investment Casting is formed, pour the melted die-casting material and cover for insulation, crack the shell to remove the part. Low-pressure casting , a simple casting method that differs from high pressure die casting in three ways: 1. the molten metal is injected into the die using air, 2. the furnace is placed at the bottom of the die to facilitate air pressure, and 3. the shape of the product must appear to be a mirror image to facilitate pressure balancing within the die. low-pressure casting is not suitable for most die castings. The reason sees here. Gravity die casting , the simplest form of casting, with only a cavity and a core, not even a machine to clamp it, the molten metal is poured in through the top of the die and knocked out when it cools, suitable for small batches of die castings. Vacuum die casting , a method of improving the quality of casting, usually for magnesium alloys, where the air is pumped out of the cavity before the molten metal is fed in (some special dies are injected with oxygen after the air has been pumped out) and then the metal is injected, resulting in a die casting with fewer pores and high density, which is more complex in batch production conditions and prone to explosions caused by leaks. What's The Difference Between Die Casting, Sand Casting, Gravity Die Casting, Vacuum Die Casting, Investment Casting? Vacuum die casting is the best in quality Die casting is the highest in efficiency and good in the casting of thin rib Gravity die casting is the best in cost Sand casting is best in small batches Investment casting is best on complex structures Free Quote & Part Analysis → What Are The Factors Affecting Casting Quality? Stable machine , stable material supply, no pores, and residue. The core and cavity are at the specified temperature during the heat treatment process to ensure that the material is in the best performance. It is important to choose the right die casting steel for the cavity and core because the production is always in a high-temperature environment . The metal material has no impurities and the temperature is suitable, then the surface of the die casting will be smoother The gate, slag strap, and ejector design in the mold are reasonable, and the casting process is smooth, without excessive pressure and material waste Points Of Die Casting Mold Design In the design process, the following points in the 3d part drawing should be avoided: Sharp corners. Little or no draft. Heavy walls. The following points of mold design should be noted(Make Moldflow analysis report will be better): Gate. Runner. Exhaust seat. Cooling. The following points need to be designed before testing: Support pillar as much as possible Pre-heating temperature according to material requirements Control cycle time Control mold temperature and metal temperature Machine size Difference Between Die Casting And Plastic In The Environment According to scientists, fish, birds, and animals were killed by plastic floating in the ocean due to accidental eating. Die-casting parts are rarely discarded in the ocean. Even if they are discarded in the ocean, they will sink to the bottom of the sea. Will be recycled again, the discarding of die castings will have very little environmental harm in the future, but the discarding of plastic will have a very bad impact on the environment. Why Does The Color Of Die Castings Change? When the die casting material is melted, some iron filings will be mixed and introduced into the furnace. After the casting is completed, the iron will be oxidized with oxygen in the air. the surface color of the die casting will become different. If your requirements are stricter, vacuum die casting will be better. Processes After Die Casting Production Rough and precision punching. Deburring, clean the hole. CNC, EDM, WEDM. Surface corrosion protection. Sandblasting, oil blasting, electroplating, and even positive oxidation. contact

Product Material：AL380 Product Size (LxWxH): 214x162x63mm Qty Of Cavity:  1 Qty Of Slider:  0 Mold Type:  2-Plate mold Machine Tons:  600Ton Mold Size (mm):  700x700x670 Lead Time:  32 days ALUMINUM DIE CASTING TOOL PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 214x162x63mm Qty Of Cavity : 1 Qty Of Slider : 0 Mold Type : 2-Plate mold Machine Tons : 600Ton Mold Size (mm) : 700x700x670 Lead Time : 32 days

This page Introduces steps 4-5 of die casting mold design on this page. Steps Of Die Casting Die(HPDC Mold) Design II Die casting mold design, We often said as design of die casting dies or die casting die design. Also, Which be called die casting mould design in some countries. The basic die casting die design steps are summarized as follows: 1. Understand and determine the task 2. Design preparation 3. Select the parting surface and die casting system 4. Choose the die casting equipment 5. Determine the appropriate mold structure and draw the mold assembly sketch * 6. Calculation and verification of relevant parameters * 7. Draw the die casting mold pattern * 8. Proofreading and review * 9. Organize and archive design materials Next, Introduces steps 4-5 of die casting mold design on this page. STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN II 4. Choose the die casting equipment 4 Dies design is carried out according to the type of die casting equipment, so it is necessary to be familiar with the performance, specifications, and characteristics of various die-casting equipment. For die casting machines, the following should be understood in terms of specifications: clamping force, pressure chamber capacity, injection pressure, mold opening stroke, mold opening force and ejection force, mold installation dimensions, ejection device and its size, die casting machine Gate displacement distance, gate sleeve positioning ring size, mold maximum, and minimum thickness, installation matching size, etc. According to the quality of the die casting and the total projected area of the die casting on the parting surface, the required clamping force is calculated, and the overall dimensions of the die are preliminarily estimated. Combined with the actual die casting machine situation of the die casting production unit, the die casting machine is initially selected. 5. Determine the appropriate mold structure and draw the mold assembly sketch * 5 The main content of this part includes (1) The form of the gating system and the overflow system, including the sprue, the runner, and the position, shape, and size of the inner gate, as well as the exhaust overflow method, etc. (2) The structure of the formed part (3) The demolding method of die castings, the method and sequence of mold opening, the selection and design of the ejection mechanism, etc. (4) The structure of the main parts and the ruler and the required installation cooperation relationship (5) Selection of mold base, combination design of supporting and connecting parts (6) Cooling and heating method and mold temperature adjustment system When determining the structure of the die-casting mold, the following conditions should be considered (1) Each structural element in the mold should have sufficient rigidity to withstand the clamping force and the back pressure during liquid metal filling without deformation. All parts in contact with molten metal should be heat-resistant die steel. (2) Try to prevent the molten metal from impacting or scouring the core from the front to avoid erosion at the inflow of the inner gate. When the above situation is unavoidable, the eroded part should be made into a block type so that it can be replaced frequently. It is also possible to use a larger internal gate section and maintain the thermal balance of the mold to improve the life of the mold. (3) Reasonably choose the combination of mold inserts to avoid sharp corners and sharp splits to meet the requirements of heat treatment. The push rod and core hole should keep a certain distance from the edge of the insert to avoid weakening the strength of the insert. The fragile parts of the mold should also consider the inlay structure for easy replacement. (4) After splicing at the forming part, it is easy to leave splicing marks on the die casting. The location of splicing marks should consider the aesthetics and performance of the die casting. (5) The size of the mold should correspond to the selected die-casting machine. Drawing a sketch of the mold structure can check the coordination relationship between the considered structures. For inexperienced designers, this sketch is used to solicit the opinions of mold manufacturing and mold operators so as to introduce their rich practical experience into the design. 6. Calculation and verification of relevant parameters * 6 (1) Calculate the working size of the formed part; (2) Calculate and verify the thickness of the side wall and bottom plate of the formed part cavity to determine the size of the template; (3) Calculate core-pulling force, core-pulling distance, mold-opening stroke required for core-pulling, and size of related core-pulling parts such as diagonal pins; (4) Check of push rod compression instability; (5) Calculate the temperature adjustment system parameters; (6) Checking the relevant parameters of the die casting machine Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN I Link to: STEPS OF DIE CASTING DIE(HPDC MOLD) DESIGN III contact

CAMEL designs all support blocks, cutters, guide pins, and guide bushes separately for each cavity. The multi-cavity trimming die can be trimmed successfully the first time. TRIM DIE

This page shows our production control process, some examples of past work with die casting tool for Aerospace industrial customers. DIE CASTING MOLD FOR AIRCRAFT PARTS DIE CASTING MOLD TRIAL REPORT Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider : 0 Mold Type : 2-Plate mold Machine Tons : 600Ton Mold Size (mm) : 750 x 620 x 533 Lead Time : 28 days READ MORE→ PROJECT DETAILS CAMEL provide DFM and Moldflow within 3 working days. Project Management 1, RFQ & Quote CAMEL provide quote within 1-2 working days. And provide DFM and mold flow if needed. 2, DFM & Moldflow 3, Mold Design & Design Review Usually 3D mold drawing for 1 set mold submit within 2-3 working days. and 3-5 sets mold drawing provide within 1 week . CAMEL do care about lead time. Design review to ensure all requirements completed and correctly before send out mold drawing . 4, Tooling Schedule & Week report CAMEL provide the first schedule within 24 hours after get customer approve for order& cut steel, and update scheudle with processing pictures on each Monday. And send project tracker with all sets molds status(Still processing) on each Thursday. 5, Trial Report & FAI Report Mold trial report will be provided within 24 hours after mold trial, there has picture showing the mold running status and sample's status in trial report, And provide trial video and parameter together. FAI report of casting sumbit within 72 hours after finish mold trial. 6, Sample approval and Mold Shipment 1) Provide X-ray inspecting report to ensure casting quality. 2) Ship casting within 24 hours after finish trial, and provide waybill in timely. 3) After samples approval and shippment informed. According to Mold checking list to ensure all requiremets completly and correctly to ship to our clients. 7, After-Service CAMEL have 3 cooperated after-service location at Europe (Austria ,Slovenia), and 5 cooperated after-service location at Unit States (MI,IN,TX). CAMEL be responsible for the mold production smoothy during mold life. contact

On this page, you will understand the meaning of die casting mold, the manufacturing process of the die casting mold, the difference between HPDC and LPDC, what elements will affect the stability, the description of each part, and the common types of alloys. What is Die Casting Mold? Die Casting Mold Definition Die casting mold is composed of two parts, which are separated according to the draft angle of the product. The molten metal is injected from the stationary end, and the die casting part is solidified by cooling. The die casting part will stay on the moving side, and the moving side will pass through the thimble Eject the die casting, spray lubricant on the mold after the die casting is taken out. If you want to learn about the glossary of die casting mold, please see here. In the early stage of the mold, it is necessary to confirm the mold flow analysis and product analysis report, and start simple mold design until the product drawing is approved by the customer; analyze the die-casting material, shape, structure, and size of the product parts from the perspective of die casting processing performance accuracy. High-pressure Die Casting(HPDC) HPDC is poured metal material in the molten state into the pressure chamber of the die casting machine, filled in the cavity of the die casting mold at a very high speed under the moving of high pressure, and the molten alloy material is cooled and solidified under high pressure to cast the high-efficiency precision casting method. Also die casting mold is a tool for casting metal parts, a tool for completing the die casting process on a dedicated die-casting machine. Need to use a cold chamber die casting machine or a hot chamber die casting machine. The usual pressure for die casting is from several MPa to several tens of MPa, and the initial filling speed is in the range of (0.5～70) m/s. Therefore, high pressure and high speed are important features of die casting. The Process Analysis Of General Parts Drawing Should Pay Attention To The Following Points: The material meets the customer's performance requirements Dimensional accuracy Easy to fill Wall thickness, wall connections, ribs, and fillets Parting, die direction and draft angle Slide block and mold core cross, undercut, etc Ejection direction, push rod position Patterns, text, and symbols Other special quality requirements Design Manual Of Die Casting Mold: Biscuit must ensure sufficient fluidity Consider the existing processing range of machinery and equipment CNC, mold saving, EDM processing convenience Emission of gas in the mold Try to consider the post-processing technology Pay attention to the strength of the mold base and insert mold, Design necessary mold temperature device to facilitate performance adjustment during production The balance of the mold when lifting, easy to transport Die Casting Mold Is The Key Process Tool For Casting Production Whether production can proceed smoothly and the quality of castings can be guaranteed depending on the reasonable mold structure. And the design of the die casting mold is essentially a comprehensive reflection of various factors that may appear in the production process. So it is necessary to analyze the casting structure in the design process, be familiar with the operation process, understand the possibility of the implementation of the process parameters, master the filling conditions in different situations, and consider the impact on the economic effect. Reasonable, practical, and able to meet the production requirements of die casting tools. The Important Factor Of Die Casting Mold In The Production Process Determine the accurate shape and casting part size Determine gate system and the filling condition of the molten metal Determine overflow system affects the filling conditions of molten metal The strength of the mold limited the maximum injection pressure Control and adjust the heat balance of the die-casting process The quality of castings when they are taken out The mold casting surface not only affects the quality of the casting and affects the coating spraying Die Casting Mold Manufacturing Process CNC, heat treatment, internal stress removal, deep hole drilling, EDM, slow wire walking, grinding machine processing, drilling machine processing, electrode processing, mold matching, lathe, mold saving, nitriding, coating. Die Casting Mold Base Runner and overflow Die Casting Dies Structure, More Details : 1. Molding System The casting shape is molding after the die casting cavity and the moving core are closed. The molding system includes core, cavity, sliders, inserts, and inserts pins. 2. Mold Base System The mold base included various steel plates, frames, and other structural parts. The function is to combine and fix the various parts of the mold and enable the mold to be installed on the die casting machine. 3. Ejection System Ejector function to eject the casting parts from the mold, including ejection and returned parts, and the guiding parts. Used same material as forming parts to make the ejector pins and easily damaged parts. 4. Runner System It is connected with the molding part and the pressure chamber to guide the metal material into cavities in a certain direction. It directly affects the speed and pressure of the molten metal molding part. It is composed of a sprue, a runner, an inner gate, etc. 5. Overflow System The overflow system is a channel to remove the air from the pressure chamber. and generally includes venting slots and overflow slots. Sometimes, In order to improve the venting conditions, installed vent plugs in deep cavities. 6. Other There are other components such as bolts and pins for fastening and positioning parts for positioning in the mold. Free Quote & Part Analysis → General Steel Materials For Die Casting Molds: The selection of die casting molds mainly depends on the temperature and type of the cast metal. How to choose suitable mold steel to increase the mold life of die casting molds, especially high melting point metals. 1. Aluminum alloy die casting mold The temperature of the aluminum alloy melt is usually around 1202~1292℉. The mold life of aluminum alloy die casting molds should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used aluminum alloy die casting mold steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Zinc alloy die casting mold The melting point of zinc alloy is 752~806℉, and the surface temperature of the zinc alloy die-casting mold cavity will not exceed 400°C. The materials generally used to manufacture zinc alloy die-casting molds are alloy structural steels 40Cr, 30CrMnSi, 40CrMo, etc., alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 3. Magnesium alloy die casting mold The melting point of magnesium alloy is 1202℉. Die-casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. The most commonly used is H13 steel or materials with similar properties. After machining, the cavity part is quenched and annealed to make the hardness within the range of 46-48HRC. Only the cavity part and special parts of the mold need to use H13 steel, and these parts generally account for 20-30% of the weight of the entire mold. The other parts of the mold are made of low-carbon steel and medium-carbon steel. For smaller die cast parts with relatively simple geometric switches, molds of standardized modules are often used. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. How To Maintain A Die Casting Mold During The Non-working Period After the tool is running for a period of time and before storage, check the important dimensions and the mold components may damage that need to be repaired or replaced. After confirming all tool components are no damaged, they must be cleaned up completely. Check whether there is residual material in the cavity, whether the material runner is clean, and whether the parting surface of the mold, top block, and sliding block working surface are strained. The surface of the cavity should be carefully inspected. If there is rust or water rust, it should be polished again. After the cavity is cleaned, to prevent rust, apply anti-rust oil. Before the mold is placed in the storage place, remove the residual cooling water in the mold and the residual oil in the oil pipe, and then use the locking plate to fix the moving plate and the fixed mold to prevent it open. Mold storage is required to be in a flat, dry, clean place that is convenient for lifting and handling. The storage should be classified, and similar molds should be placed together. contact us

CAMEL offers specialized die casting mold development and manufacturing for aluminum, Zamak, magnesium, and trim die in all industries. View Our Gallery of Excellence All Designed to Enhance Your Production Efficiency and Quality. Explore Our Gallery: Discover Precision Die-Casting Molds, Trial Production Cases, and Triming die and CNC Fixtures. Die-Casting Molds we bring proven expertise to meet your die-casting mold needs，With over 60% of our molds serving the automotive and machinery industries, and extensive experience in outdoor lighting, telecom, and Office Furniture. Trial Production Cases Our trial production services ensure your molds are production-ready , optimizing processes and performance so you can transition to mass production seamlessly and efficiently. Triming die and CNC Fixtures Beyond molds, we provide essential production tools like trimming dies, CNC fixtures, and inspection jigs, ensuring comprehensive support for your die-casting operations Your One-Stop Solution for Seamless Die-Casting Operations – From Precision Die-Casting Molds to Trial Production Cases and Essential Production Tools, we’re ready to serve you with proven expertise. Contact us today for all your die-casting needs! contact us BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool

CAMEL DIE provides Magnesium die casting mold manufacturing service of mold processing and ( HPDC ) high pressure die casting molds design for Magnesium and Magnesium alloys. HPDC - Magnesium Alloy Die Casting Molds Magnesium Alloy is the lightest commonly used structural metal. Its use in die cast parts has grown dramatically, often replacing plastic parts with greater strength and rigidity at no weight penalty. Mg alloy AZ91D is the most widely-used magnesium die casting alloy, offering high purity with excellent corrosion resistance, excellent strength, and excellent castability. Corrosion resistance in AZ91D is achieved by enforcing strict limits on metallic impurities. Magnesium’s high cost limits it to weight-sensitive applications in the aerospace and automotive industries. Commonly used magnesium die casting alloys metals grades: AZ91D, AZ31B, AZ40, AZ41, AM60B, AM50A, etc. The Main Physical Of Magnesium Alloys As Below: ●AZ91D belongs to the category of cast magnesium alloy, which has a low affinity with iron, less mold sticking, and has a longer mold life than aluminum alloy. Magnesium alloy is the lightest metal among practical metals, with high strength and high rigidity. It is mostly used in lightweight parts such as automobile instrument panel frame, wiper bracket, bicycle wheel hub, steering wheel frame, etc. Magnesium alloy die castings are mainly processed by die casting assisted by subsequent processing, and the appearance can be changed by surface methods such as electrophoresis. ●AZ31B magnesium alloy is a wrought magnesium alloy with good mechanical properties and is mainly used for automobile parts, machine parts, and communication equipment. ●AZ40 magnesium alloy product use: engine gear casing, oil pump and oil pipe, instrument panel, gearbox body, crankcase, engine front cover, cylinder head, air conditioner casing, etc. ●AZ41 magnesium alloy has high strength and hardness, electrical and thermal conductivity, good wear resistance, and wear resistance. After aging treatment, the hardness, strength, electrical conductivity, and thermal conductivity are significantly improved, and it is easy to weld. ● AM60B has high elongation and impact resistance. Steering wheels and seats on cars, etc. ●AM50A has high elongation and impact resistance. Steering wheels and seats on cars, etc. Magnesium alloy die casting die life depends upon the part/tool design, as well as the Tool steels used. Commonly mold steels are used: H-13, H-13, ESR, Assab 8407, Bohler W302, and Assab 8418. etc. CAMEL is a professional high-pressure die-casting molds (HPDC) manufacturer in China, The main products include aluminum alloy die-casting molds, zinc alloy die-casting molds, and magnesium alloy die-casting molds. From tools design & build to die casting parts pre & mass production. The main industries we support are Automotive Industry, Motorcycle Industry, Aerospace Industry, Office furniture Industry, Lock Industry, Electrical Industry, Lighting Industry, Casino Industry, Home Appliances Industry, Machinery Industry, Communications Industry, and Others. Capabilities: Currently, We occupy 54,000 square feet with a workshop plant located at Huizhou City, And another plant 49,000 square feet workshop plant located at Dongguan City, China. Quantities of Major Machines： 15 sets of CNC Machining Centers 5 sets of EDM Machining 2 sets of Wire cutting 2 sets of CMM 2 sets of Projector 2 sets of Spot Machine Take care of all projects according to the mold projects management system. DFM ( 2 days) Moldflow Analysis (24 Hours) Mold Design (2-3 days) Weekly Tooling Schedule Mold Trial Mold Shipment Die Casting Molds We Build: Trimming Die High-Pressure Zinc alloy die casting mold High-Pressure Aluminum alloy die casting mold High-Pressure Magnesium alloy die casting mold Free Quote & Part Analysis → contact

The examples of die casting molds from CAMEL in the Automotive, Medical, Mechanical, and Aerospace industries. DIE CASTING MOLD CASES AUTOMOTIVE INDUSTRIAL Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) SALES HOTLINE： CHINA TEL: +86 (0)755 8344 0917 The U.S. TEL: +1 615 968 3002 READ MORE→ AEROSPACE INDUSTRY Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days READ MORE→

CAMEL provides high-quality die casting mold manufacturing export from China. Longer Lifespan HPDC mold design, development, machining, and mold production. In addition, Our mold-making factory specializes in full-service die casting for aluminum alloys, zinc, and magnesium. What is die casting What is die casting mold Steps Of Die Casting Die(HPDC Mold) Design Glossary of die casting terms List of die casting manufacturers How to choose steel for die casting mold How to Extend the Life of Die-casting Tools Failure Mode and Analysis Of Die-casting Dies How to choose a die casting machine How does cold-chamber machine work How does hot-chamber machine work HPDC vs LPDC die casting Die casting vs permanent mold casting SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are also ISO 9001:2015 and IATF 16949:2016 certificate company. About our team Why choose us Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 Free Quote & Part Analysis → CUSTOMIZED MOLD DISPLAY OF CAMEL 1. Aluminum Die Casting Molds The temperature of the aluminum alloy melt is usually around 1202~1292°F. The mold life should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Magnesium Die Casting Molds The melting point of magnesium alloy is 1202°F. Die casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. 3. Zinc Die Casting Molds The melting point of zinc alloy is 752~806°F, and the surface temperature of the zinc alloy die casting mold cavity will not exceed 752°F. The materials generally used to manufacture structural steels 40Cr, 30CrMnSi, 40CrMo, etc. Alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 4. Trim Die Long tool life to reduce the setup time and waste materials. Mold trials ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), and 12-15 sets of big die casting dies per month. High Pressure Aluminum Alloy Die Casting Mold Case: Product Parameters Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days CAMEL 's first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. CAMEL has 4 locations in total: 2 factories for die casting dies mold manufacturing respectively, 1 engineering office, and 1 sales office, with around 140 people in total. ONE OF THE WORKSHOPS IN CAMEL HUIZHOU FACTORY We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

Metal die casting processes are generally used in aluminum, magnesium, zinc, or several metals alloys, However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. Custom Die Casting In China Customized Die Casting Die Casting using a mold or a reusable competitive cost mass production manufacturing process is complicated metal parts. This process is highly automated devices; it involves four key elements: metal raw material, the furnace, the mold, and die casting machines. Metal die casting processes are generally used in aluminum, magnesium, brass, copper, zinc, or several metal alloys. However, the composition of the alloy used may vary, depending on the specifications and product requirements of individual customers. In the production process, The metal melts in a hot chamber or a cold chamber. Cold chamber furnaces refractory metal such as aluminum, and the hot chamber furnaces low-melting metal such as zinc or a metal alloy. Once the metal in a liquid state, the die casting machines will be forced into a mold, and then rapidly cooled and solidified into the desired shape. The die casting process is almost automated, so labor costs are low. However, the high-costed complexity of using the steel die and the die casting tools require mass production in order to a relatively low cost per unit. Free Quote & Part Analysis → Die Casting Metals And Alloys The die casting process usually uses aluminum alloys, magnesium alloys, and zinc alloys. The choice of a particular alloy depends on the physical properties and design features required for the final casting. Quality such as density, corrosion resistance, melting point, and strength may be decisive factors along with cost factors. Aluminum Magnesium Zamak alloy Cooper Each metal used has specific properties, in certain cases, it may prove advantageous. For example, aluminum alloys generally have the advantages of lightweight and corrosion resistance. In contrast, the copper alloy generally higher cost but has excellent electrical conductivity. The required part design features may also greatly influence the choice of materials used for die-casting parts. Certain metal alloys (e.g. Zn) exhibit a high degree of ductility for parts having better surface finish and a thin, these alloys could be a good choice. Zamak is an acronym of the German names for the metals of which the alloys are composed: Zink (Zinc ), Aluminum , Magnesium and Kupfer (Copper ). The most common zamak alloy is zamak 3. Besides that, zamak 2, zamak 5 and zamak 7 are also commercially used. These alloys are most commonly die casting. -Copyright Wikipedia The choice of material also affects the processing possibilities. Aluminum alloys with much higher melting points require cold-chamber die casting machines, While zinc and other alloys melt at low temperatures using hot-chamber die casting machines. contact

SHENZHEN CAMEL DIE LIMITED'S core businesses are Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of die-casting parts. The Chamber of Commerce and Municipal Government Office in Shenzhen Jointly Visited Member Units Authors, Wang Yanjun 23/03/2021 The Executive Chairman, Wang Yanjun and Secretary-General of Shenzhen Xingtai Chamber of Commerce, Wang Rui, Vice-Chairman, and Wang Xianliang, Deputy Director of the Investment Promotion Office of Xingtai Municipal People’s Government in Shenzhen, jointly visited Vice-Chairman Tian Shimin'S company-Shenzhen CAMEL DIE LTD on the afternoon of March 22. SHENZHEN CAMEL DIE LTD is headquartered near Tian'an Digital City in Longgang District, Shenzhen City. It was established in June 2009. The company initially focused on precision mold engineering services and overseas sales for automobiles and white goods and expanded to the current R&D and manufacturing of plastic molds. Four core businesses are Plastic mold development & manufacturing, Die casting mold development & manufacturing, Product structure optimization, and Small-batch mass production of plastic parts & die-casting parts. After 11 years of experience accumulation and improvement, it has now developed into three domestic branches, two South China factories, two overseas after-sales service points, and multiple overseas technical service cooperation points, integrating R&D, production, and holding industry quality systems of mold manufacturing and product production enterprise integrating certification and after-sales technical support. The main service industries include aviation, automobiles, white goods, agricultural irrigation, lighting, and security. The main service customers are the first-class parts suppliers of world-renowned brands, such as General Motors, Chrysler, General Electric, British Lotus, London Taxi, Bentley, Tier 1 supplier of Boeing aircraft seats, and Whirlpool. CAMELer takes "respect, efficiency, and self-examination" as its core value, and continues to standardize the triangular win-win relationship with customers, employees, and partners. In innovative design concepts, cutting-edge manufacturing technology research and development, scientific management system, and other aspects, make unremitting efforts to form a global industry standard and go all out for the Chinese manufacturing industry to go global. -End- [Reprinted from Toutiao Read the original text] CAMEL IS A PROFESSIONAL DIE CASTING MOLDS MANUFACTURER BASED IN CHINA, OUR DESIGN TEAM WITHIN MORE THAN 12 YEARS OF DESIGNING AND MAKING STABLE ALUMINUM ALLOY HIGH-PRESSURE DIE CASTING TOOL AND DIE EXPERIENCE. PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING DIES PROBLEMS IN ALL INDUSTRIES!